Military Cable - ISO 9001:2015 also requires the manufacturer to commit and demonstrate a continuous commitment to better customer service. Having had our ISO 9001 for many years now, the incremental changes we've implemented year in and year out have produced phenomenal advancements for our team.
Thanks to our diverse capabilities and certifications, JEM Electronics is proud to be a top military cable assembly manufacturer. We are ITAR registered (Cage Code 3DTF7) and ISO 9001:2015 certified. JEM's robust quality assurance process ensures that we comply with all documentation requirements, product configurations, and validation requirements.
Military Cable
All finished cable assemblies undergo rigorous electrical testing for continuity, resistance, mechanical integrity, and hipot to guarantee reliability and performance under any condition. Even when they aren't in a tough physical environment, these systems need to handle large amounts of data, signal, and/or power transfer, perform to spec, and be a reliable component to the system.
Jem Electronics Your Military Cable Assembly Manufacturer
We engineer our military cable assemblies and wire harnesses to operate well even under the most stringent demands. As the largest and most technologically advanced military organization in the world, the United States military has an astonishingly complicated infrastructure requiring an intricate network of cabling for many different applications, ranging from base communications to sensitive electronic devices, to complex cabling for ships, aircraft,
and much more. The military relies on these complex networks not only for its strategic edge, but also for the protection of servicemen and civilians alike. Understandably, these applications require exceedingly high standards of manufacturing and accuracy that only a few contractors (like Cable Connections) are qualified to meet.
The bottom line is that capability and experience matter a great deal in military cable manufacturing. We take the trust of our clients very seriously and work to get that much better with each and every production run we undertake.
Within the military, there are so many different electrical systems that all have their own unique requirements and criteria that must be met. These requirements are set by the government to ensure a consistent level of quality, functionality, value, and efficiency in what the government purchases to maintain its military forces.
Iso Certification
Cable Connections brings the same standards of excellence and quality to every project we undertake, whether it's a sensitive military contract or building a communications infrastructure for one of our many corporate clients. To learn more, contact us today at 800-233-1603.
The ISO 9001:2015 is all about quality on the holistic level. That means quality of product, process, and people. Our product quality assurance methods have to be documented and demonstrable in order to show continuous improvement.
This also applies to our manufacturing process, which includes all elements of the assembly–from sourcing materials all the way through the logistics it takes to deliver the final cable assemblies on time. Our software systems allow us to progress with the top-performing iterations to the prototyping stage.
It is in prototyping that we are able to test how these different iterations come together and perform in real time. That means everything from sourcing and logistics, to product functionality and integrity are scrutinized to see which design produces the best possible value for our clients.
Capabilities Matter In Custom Military Cable Manufacturing
Making sure each and every project is complete to spec, on time, and on budget is a capability we've developed from many years of highly successful military cable assembly experience. The military is a diverse set of different commands with their own areas of operation.
When we produce military cable assemblies and wire harnesses, we are doing so for an incredibly wide range of different systems. Our military wire harnesses utilize UL-certified components and we are a UL-certified manufacturing facility. This helps expedite the process because we have components with known and tested capabilities rather than starting from scratch.
We are also proud to maintain our ISO 9001:2015 and IATF 16949. Custom military cable assemblies and wire harnesses have to be made in strict compliance with Military Specification (MILSPEC) requirements. For defense contractors, acquisition and contract managers, and other military purchasing agents, Meridian's custom cables are made to fit the specific demands of each project.
PIC Wire & Cable military cables and cable assemblies are designed, manufactured and tested to perform with reliability in harsh environments. Our lightweight military aircraft cables and mil-spec connectors can significantly reduce fuel consumption and increase payload capacity.
Custom Military Assemblies Wire Harnesses Design
A reduction in maintenance time and cost can also be realized with PIC Wire & Cable's field replaceable connectors. The Angelus Corporation is committed to complying with all United States export laws and regulations. The Angelus Corporation has fulfilled the requirements for Directorate of Defense Trade Controls (DDTC) registration and compliance, and is fully compliant with U.S.
Bureau of Industrial Security (BIS) Export Administration Regulations (EAR) and requirements. In some instances, The Angelus Corporation may require a Letter of Assurance from our customers, in order to ensure full export control compliance. The team at Meridian has extensive experience designing, manufacturing, testing, and delivering the very highest quality custom military cable assemblies available.
Want to start discussing the details of your project? Fill out a quick contact request and we'll be in touch shortly. 1. Military distribution and breakout cable for deployable cabling requirements and harsh environment connectivity 2. Aerial self supporting cable for overhead fiber wiring
3. Fire rated cabling for fire prone areas 4. Hybrid fire cables and other armored fiber cables available We go to great lengths to make sure every defense contract we receive is fulfilled to the exact specifications of the client, from the most elaborate wire harnesses and components to the quality of each individual wire and part.
Military Specialty Fibre Optic Cables
To ensure we get it right the first time, each initial part is submitted for client approval before mass production begins, and each piece is 100% quality tested before leaving our facility, ensuring high levels of confidence in the finished product.
Whether that's with our incredibly-exact, automated Cirris® cable and harness testers or running designs through our Advanced Life Testing Lab to test them under harsh, real-world conditions, we dial in on the details to be absolutely sure the military cable assemblies we
're manufacturing are at the highest level of quality possible. & Fiber Optic Systems specialty cable range encompasses cable types such as military tactical grade, aerial self supporting cable, fire rated cable and other uncommon cable types suitable for specific network or environmental requirements.
Our range of specialty cable is tried and tested in a range of challenging environments and suitable when standard cable isn't sufficient. When it comes to the complex wiring and cabling needs of the United States military, it is critical that cable assemblies, components and wire harnesses are built the right way, the first time, every time.
Iatf Certification
As an ITAR-Certified contractor, Cable Connections is proud to be among the few companies qualified for Department of Defense contracts. From complex electro-mechanical assemblies to data and communications, we have the expertise and experience to meet the stringent specifications and exacting demands of a wide range of military cabling applications.
Army, Navy, Marine Corps, Air Force, Coast Guard, DoD, Space Force—no matter what branch of the military it is, the systems that need cable assemblies and wire harnesses are going to be sent to some of the most unforgiving environments on
planet earth. Factors like freezing temps and salt water can be incredibly damaging to a cable assembly if they aren't properly mitigated against. Moisture, heat, abrasion, and chemical resistance can all be engineered in to provide a tough-as-nails military cable.
Since we extrude our own cables and start the process with an individual strand of copper, we can make sure that each and every layer of that cable assembly is ready to do its job in protecting the integrity of the system.
Design And Development Of Custom Military Cable
When you're looking for a partner in cable manufacturing, contract officers and defense contractors need a proven and reliable producer. These projects typically have longer timelines, more stringent testing requirements, and total project costs that can be expensive.
The IATF 16949 requires demonstrating a superior level of quality and expertise in wire harness manufacturing specifically within the automotive industry. Combining our military experience within this arena helps our team produce the OEM wire harness and assemblies our military vehicles need to carry out their mission.
Whether it's communications equipment to keep forces connected or encryption systems that protect information, today's military technology is incredibly complex and absolutely mission critical. There are high standards in military cable manufacturing because these components protect data, signal, and power transmission that allows individual systems to function.
Producing top-quality military cable assemblies starts the same, with our design team going over in detail all of the requirements of the project. Once we have our specifications, we can start putting the pieces together. After decades as a leader in military cable manufacturing, we've developed an extensive inventory of over 5,000 different tools for components like connections and overmolds that can be utilized.
Testing Milspec Wire Harness Assemblies
When we don't have something already tooled, our experienced design team is quickly able to provide the exact piece needed. From the design room, we'll run various simulations to see how different variations perform. Testing for functionality, polarity, safety, and integrity is one of our most distinguishing capabilities at Meridian.
We incorporate incredibly advanced testing equipment and strict quality assurance and quality control measures at each task during the overall project timeline. That means instituting waste-eliminating measures like just-in-time ordering and kanban manufacturing to make sure the process comes together efficiently.
We continually test these processes to ensure we're maintaining a consistently high level, which translates into a better product. With each wire harness and assembly that comes off the production line, that product will have been tested and retested to meet the exact specifications set forth by the client.
Military applications often demand higher capabilities than an ordinary, off-the-shelf cable assembly. That's where cable manufacturers have to be cognizant of the many different requirements the government has in place for the assemblies they purchase. With any custom military cable, there are several different safeguards to consider that can drastically improve the reliable functionality of the system as a whole.
Safeguards To Think About For Your Military Cable Project
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